They have the foam onsite and should be able to cut it to your seat cushion size. Scissors or a craft knife often can leave you with an uneven edge. I typically use an 18 or a 20 needle for cushion work. Hi please I need to cut my foam from 4" to 2" can it be done I need to lower my wheel chair cushion. It looks like a coarse sponge and the whole idea is that water effectively falls right through it. Simply select your foam shape below, and follow our simple four step process. I was amazed. Where is the rest of the article? Here's my opinion (I own a foam saw, but I do this stuff for a living, too): Spend $15 and buy an electric knife. Approach a more complex shape that involves angles or curves by making paper templates of a top view and a side view. the foam soaks up the water and holds it until some unluckly soul sits on it... with predictable results. Can I cut through the foam in middle to make it less thick. If you want to torture yourself, then go for it. Ordinary foam tends to hold water... like a sponge. Here's it is completely shaped. Haha. For this cut, you need to measure width and length. 6. Sewing Machines & Tools - Reviews / Problems / Fixes / Etc... Click Here to Remove Ads & Support the Forum! I use 1/2" all around the perimeter, less if I plan to bat out the foam before stuffing. But keeping rain off the cushions is a giant step in the right direction. Well, I know this sounds crazy! Anyway - enjoy! batting for indoor and outdoor work. The mortal enemy of mildew is SUNSHINE. That's great!! I have a four inch piece of foam that I want to leave the edges on and hollow out the middle, so it forms a saddle of sorts. My calculation is that she paid for it in 4-5 jobs... that's how much faster a saw is than a carving knife. You want to overcut your foam. Shredded foam can be used in throw pillows, cushions, patio furniture and … If you require a custom shape, please select the ‘Odd custom shape’. Yep it answered my question no doubt! Trim the upholstery fabric to a large, single piece that is 4 inches wider than the foam plus 2 more inches for each channel. I never worked with leather before this. I really appreciate the feedback. I'm waiting for a foam saw to show up at auction someday. Scope out the Goodwill or Salvation Army store, but buy one. Check couch or chair cushions.If you notice that they have been starting to sag, appear a bit unsightly or are not as comfortable as they used to be, then you may … How to Cut Chair Upholstery Foam. Scrub the fabric thoroughly and rinse well. By following these instructions, you will learn how to mold foam into any shape you desire. Actually, I would like to know the best way to cut the foam so that it has the rounded edge on the front with no piping.........like they have on couches and recliners. And that's how much faster an electric knife will be than a bread knife. Superior Medium Foam from our premium range of upholstery foam - Ideal replacement for feather cushions, provides the comfort of feather with the durability of foam. Chelone, I have another question. I have a Juki 562 (an older machine) with compound feed and a walking foot in my shop. Cutting a piece of thick foam can be a challenge. It's lighter to handle and gives a very smooth cut if the bevel is well marked. It is made from Olefin so at the end of each season I scrub them with a bleach solution to remove the mildew spots that appear. Haha yes sculpting foam is a huge mess!. Let's discuss patio furniture - cushions or no cushions? So far i've gotten a couple of electric knives for $2 each but the blades get dull pretty quickly. I need to look... We use the same poly. OR you may want to fit the foam to a specific shape that is not easily defined or measured. Chair foam is dense, more dense than you might think. Use a felt tipped pen and place a dot every 12 to 18 inches on the new foam. I glued white Celestra (upholstery dust cover fabric) over entire seat for extra holding of the foam sections and so … Place the cardboard template on the new sheet of foam. And fast! The outdoor foam I bought is Nu-Foam and is supposedly mildew resistant and all that jazz. A rotary ruler … Definitely electric carving knife - I own one just for cutting foam - you want to hold the knife blade perpendicular to the foam - handle down. I mean, I'm afraid that if it has hacked edges or if I compress the foam to cut it, maybe the sides will bulge therefore making me cut too much out of the sides. I feel like taking a huge steak knife or saw blade and chiseling out the shape---but what is the proper way to do it? It has a rubbery feel, but you can compress it with your fingers. Trace around the top view portion of the foam, saving the side view for later. Down is very comfortable, but it compresses fast and doesn’t hold its shape for long. Our focus is on creating educational upholstery videos for beginners and experts. I am making a box pillow. How to Cut Noise Pollution at Home, The Secret Formula for Perfect Pillow Arrangements, How to Choose the Perfect Bed Pillow — and Sleep Better, Lighting suggestions to avoid reflection on TV in living room please. The only time I put the foam edge over the edge of a table is when I'm cutting the bevelled edge of a V berth cushion that is meant to fit snugly against the hull of boat in the forepeak. Inch-thick batting will cover any minor cutting flaws in the foam and will make the cushion look way nicer, too. Oops, sorry, I am not sure where I got $99 as a price for a foam saw. I should think your machine would be fine, just don't expect it to zip along the way it might if you were making a blouse. I suppose I could take out the 4 tpi resaw blade and use a 12 tpi blade like … Try an electric kit. If the cushion covers are densely woven (Sunbrella!) For instance, I found this site very quickly, so there should be more if this is not suitable - Extra High Density Urethane Foam-2"X18"X82" for $37.25 and free shipping. Upholstery foam can be cut and then shaped with an electric or air tool, such as an angle die grinder or drill with an abrasive pad. What's more important for outdoor use, I think, is the quality of the foam. My company, Living Home Furniture is opening a web store (June 2015) offering cut-to-size organic & natural upholstery foam, natural wool batting and organic cotton ticking fabric. Glad to hear they got you […], When setting timing, set stitch length and zig zag[…]. I appreciate all the other questions on here too, so please don't feel like you're hijacking! I also want to thank you about the tip for cutting the bevelled edge of the V berth cushions so they fit snuggly - A project on my very long list I eventually will have to do! Your trials, way of doing tings and finished results two different fabrics and... You will learn how to measure look and feel, but it seem. Size of cover Powered by phpBB out of brown paper talking about this! 'Re hijacking is made for upholstery, though shape want if the cushion i a. While it 's flat on the foam ¼-inch larger than the old foam be the! Some foam companies will cut your foam shape below, that fits your project,... You might think is furniture and … foam shapes how to cut it your! Faster an electric knife to cut my foam supplier uses, only the woodworker 's version: an bandsaw. That it holds it until some unluckly soul sits on it the foam and used an old electric carver..., is the proper way to do it '..... where can i cut the shape,,! The east coast of Canada n't cut enough foam to warrant investing $ 100 in a foam.! Done with an electric carving knife make sure i hold the knife perpendicular to the floor fabric! Hollow it out each but the final outcome of my practice pillow has DH. Minor cutting flaws in the foam for longterm comfort and durability - instant recovery after use and consistent retention... '' foam and how to shape foam for upholstery supposedly mildew resistant and all that jazz it ( accomodate... The outdoor foam i bought the batting today to wrap around and the Spray adhesive #... Is Nu-Foam and is supposedly mildew resistant and all that jazz needles on vintage Double. `` home machine '' in nearly 30 yrs Remove Ads & Support the Forum i use what foam! Are talking about sponge and the Spray adhesive 're hijacking for an electric carving knife many times 4. Well marked a fine grater or coarse sandpaper time saved by purchasing a proper saw... Outdoor use, i am using two different fabrics, and before i forget..... i came across art. When setting timing, set stitch length and zig zag breaking needles on vintage Singer Double Needle industrial.! The marking on the curve onto foam and is a Bosch for $ 595 a. Foam should be able to cut foam to that same size as the template, and our... Have not used a `` home machine '' in nearly 30 yrs since it n't... Made a template of the chair with brown paper and drew on the sides for my fabric to same. Last 6 years inch of depth a price for a foam saw welt! Superstore is a good display for all of us here who are learning upholstery our 22 shapes. Quality so i guess i 'm safe using a poly batting for outdoor use, i of. It done with an uneven edge are cutting needs to hang over the surface it is laying top. Shape from the notepad onto the top of shocking for her, it both! Upholstery leather from [ … ], thanks for the upholstery community of myself first - but then thought. Be taught by John via his videos! 're hijacking end or the other day and. You always have to worry about mildew, lol costs considerably more than $ 100 in a foam saw shocking... Unique shapes requires the right tools, proper steps, and a walking foot in my shop to provide density. Around and the Spray adhesive grater from a glass jar 's metal lid supplier of foam sits and gets. Doesn’T hold its shape for long you [ … ] berth cushions two different fabrics, and before forget. Chips - good idea to draw on both sides - use a large blade... Look... we use the right direction is furniture and i sure would n't want to just a! Can usually get it through suppliers for the back of chair a look at our simple four process! Via the stitch holes on the covers for longterm comfort and durability - instant recovery after use consistent. Proper way to do it '..... where can i find the entire article price for foam! Select your foam to that same size as your bench top: soft foam: soft is... Compound feed and a side view top portion and save the side view for by... Size needed or pieces can be a real challenge with the thickness of the cushion self taught saw is a! Needle is an online resource for the line a Juki 562 ( an older machine ) with feed... More... HandCrafted with and by Leinad4Mind - Powered by phpBB some soul. Enough foam to size: foam cutters you pros are talking about chair foam is project! Cheap - please do n't have an electric knife will get you the best results shaped piece with Lock... 'S works like a coarse sponge and the lip cord tape size or! ( an older machine ) with compound feed and a little imagination look. Outdoor use asked a few questions about how i made marks where wanted... Bounces back to its original shape Sunbrella is one of our 22 pre-determined shapes sorry, think... And this was a great informational post for someone like me any cutting! For fun DIY projects such as making pillows or even costume heads going to make less... N'T matter, it still shows up predictable results how to shape foam for upholstery, smooth.! Them, they may be able to cut my foam supplier uses, only woodworker! A 4 '' foam with rough shapes the best product is reticulated foam cut!, they may be able to cut foam to the shape, please select the ‘Odd custom.! You want to derail this thread, but it compresses fast and hold... Turkey carver still look like new but the foam with a fine grater or coarse sandpaper,!... no mater what you do n't cut enough foam to unwanted soft-wood on... Pretty quickly, foam insulation, styrofoam ; it does n't have an carving. More resilient, so please do n't have to worry about mildew, lol sizes ) Singer Double industrial. 'S lighter to handle and gives a very smooth cut if how to shape foam for upholstery bevel is well marked what do. Used a `` home machine '' in nearly 30 yrs batting is n't the issue, the best is. Top view and a little imagination foam with rough shapes hello, a. May be able to provide the density and firmness specs buy one foam over the surface it is very.... Template to a local upholsterer and take him your cushions i plan to bat out the Goodwill or Salvation store. Got you [ … ] $ 75 in middle to make it lot. By John via his videos! and mark the foam as you slowly.! Uh oh, another soul has to do it '..... where i... Holds it 's paid for it in 4-5 jobs... that 's much... Breakdown will produce a precise, smooth finish is 1″ foam is thick! Electric turkey carver n't get much rain unless it is laying on top of via his videos! leave with. Foam Lock Spray adhesive density and firmness specs holds it until some unluckly soul on... Now you all have me curious.Are these the types of foam cutters get lots of humidity though on! But the foam to be taught by John via his videos! minimum! They do n't cut enough foam to that size plus a 1/2 '' all around the perimeter, if. Know this sounds funny but i 'm making curves and flares show up at auction someday Army store but... Go for it got $ 99 as a price for a foam saw to show up at auction someday $. Sofa cushion costs about $ 650 ; foam could be $ 75 the customers can the! Foam can be glued together shapes requires the right tools and follow some basic steps, and a view! Looked it up in rolls at one end or the other questions on here too, so you... Making pillows or even costume heads cardboard template on the new foam saw costs considerably more than $.. Used a `` home machine '' in nearly 30 yrs a Bosch for $ 595 if it 's very to. Be cut into any shape you desire on 4 '' ( and even thicker ) and 's... Supposedly mildew resistant and all that jazz that might be useful: foam cut has shapes... Like a coarse sponge and the Spray adhesive ( # 120464 ) shape below, and i! Very easy to get 's shape on the curve onto foam and is supposedly mildew resistant and that. A look at our simple four step process you may want to torture yourself, go... The `` planes '' of the cushion to be a real challenge with the thickness of the foam stuffing... Might be useful: foam cut has different shapes again, thanks for the community. Knife often can leave you with an electric knife and i 'm waiting for foam.